We have immense experience in providing
total solutions for plastic injection molded components & deliver a
comprehensive range of value added services to our customers with our
in-house expertise & by outsourcing some services from dependable
agents. Our service team encompasses people from manufacturing, engineering
& sourcing; thus enabling our customers to receive an efficient,
integrated solution in a cost-effective manner.
This involves measuring an object,
observing & building a visual record of its various elements through
advanced machines such as CMM, Laser Scanners & White Light Digitizers.
The data so recorded is represented in point cloud & is integrated into
various 3D application such as PRO-E using applications such as Image Ware.
The model so built is further developed into formats that can be used in
different applications.
Solving design problems using the
expertise of trained personnel from various disciplines, this process
carried out under the able supervision of an experienced leader with vast
experience of designing with MOULD FLOWs & FEA.
This is the construction of physical
objects using various technologies such as
- SLS: - Selective Laser Sintering (SLS) is the process
that uses the heat of CO2 Lasers (guided across the bed by scanning
systems) to sinter or melt thermoplastic powder. The prototypes
developed meet strength requirements for functional components &
even have the rubbery feel of soft components. This quality lead to
their use even in end applications.
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- SLA - This process involves heating a filament of thermo
plastic polymer & squeezing it out like a toothpaste tube to
form RP layers.
This process gives a high degree of accuracy & finish which is
superior to other methods.
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- FDM - This process involves heating a filament of thermo
plastic polymer & squeezing it out like a toothpaste tube to
form RP layers.
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Once the mold design has been finalized,
it is raw materials are procured & the steel cutting process follows.
This is done using advanced machinery such as:
| VMC |
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CNC EDM |
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CNC WIRE CUT |
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LATHE |
| GRINDING MACHINE |
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MOLD FITTING MACHINE |
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INJECTION MACHINE |
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TRAVELLING CRANE |
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- Injection Moulding - With over 59 years of experience in
the injection molding industry & equipped with 55 state-
of-the-art molding machines, we posses the expertise to provide
complete solutions ranging from reverse engineering to rapid
prototyping, tool making to molding, ultra sonic welding, spray
painting, hot stamping & assemblies. Support this, we have
vacuum forming & P.U. foaming facilities. These facilities give
us a leading edge in the industry..
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- Vaccum Forming - This process consists of heating
thermoplastic sheet to a thermoformable plastic state & then
applying vacuum & / mechanical aids to shape it to the contour
of the mold.
The machine we employ is that of Allen Shelly with a bed size of
1800 x 1800 mm.
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- Foaming - This is a process that involves the
high-pressure mixing of two or more liquid components &
injecting into a closed mold at low pressures. These products are
characterized by their integral skin, cellular core & a high
strength to weight ratio.
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